Manufacturing Software Development

Bespoke Manufacturing Software Development in Lincoln & the UK

Transform your factory operations with custom software solutions designed specifically for manufacturing environments. We create secure, compliant, and efficient applications that enhance production quality and streamline workflows across Lincoln and the UK.

Schedule Consultation

Comprehensive Manufacturing Software Development Services

From production management systems to quality control tools, we develop custom software solutions that address the unique challenges of manufacturing operations.

Manufacturing Execution Systems

Custom MES platforms that manage production workflows, track work orders, monitor equipment performance, and provide real-time visibility across your manufacturing operations.

Production Planning Software

Intelligent planning tools that optimise production schedules, material requirements, capacity planning, and resource allocation to maximise efficiency and reduce waste.

Quality Management Systems

Comprehensive QMS solutions for inspection tracking, non-conformance management, corrective actions, and ISO 9001 compliance reporting tailored to your processes.

Inventory Management

Real-time inventory tracking systems for raw materials, work-in-progress, and finished goods. Automate stock control, procurement, and warehouse management.

Maintenance Management

CMMS software for preventive maintenance scheduling, work order management, spare parts tracking, and equipment history to minimise downtime and extend asset life.

Factory Floor Mobile Apps

Ruggedised mobile applications for production operators, quality inspectors, and maintenance teams. Enable real-time data capture and decision-making on the factory floor.

Traceability Systems

End-to-end traceability solutions tracking materials, components, and products through every stage of production. Meet regulatory requirements and support recalls.

SCADA Integration

Connect existing SCADA systems with custom software solutions. Enable data exchange, reporting, and analytics across production automation and business systems.

Legacy System Modernisation

Transform outdated manufacturing software with modern technology whilst preserving critical functionality. Phased migration ensures minimal production disruption.

Our Manufacturing Software Development Process

We follow a proven development methodology that ensures your manufacturing software is delivered on time, within budget, and meets all production and regulatory requirements.

1

Discovery & Requirements

We work closely with production and engineering staff to understand your workflows, challenges, and requirements. This ensures the software we build truly meets your needs.

2

Design & Prototyping

Create intuitive user interfaces specifically designed for factory environments. We prototype key features for early validation and feedback from operators.

3

Agile Development

Build your software using agile methodologies with regular sprints and demonstrations. This allows for continuous refinement and ensures alignment with your vision.

4

Testing & Deployment

Rigorous testing including integration verification, user acceptance testing, and production trials. Smooth deployment with comprehensive training and ongoing support.

Custom Software for Manufacturing Facilities

We develop tailored software solutions for all types of manufacturing operations, from small workshops to large production facilities.

Discrete Manufacturing

Custom software for discrete manufacturers including job shop scheduling, assembly line management, component tracking, and quality inspection systems. Improve throughput and reduce defects.

  • Production scheduling
  • Work order management
  • Component tracking
  • Assembly line control
  • Final inspection systems

Process Manufacturing

Software solutions for process industries including batch management, recipe control, blending operations, and continuous production monitoring with full traceability.

  • Batch management
  • Recipe control
  • Blending systems
  • Process monitoring
  • Traceability tracking

Food & Beverage Production

Specialised software for food manufacturing covering allergen management, HACCP compliance, batch traceability, shelf-life tracking, and regulatory reporting.

  • Allergen management
  • HACCP compliance
  • Batch traceability
  • Shelf-life tracking
  • FSA reporting

Automotive Manufacturing

Solutions for automotive production including JIT inventory, kanban systems, quality gates, serialisation, and integration with OEM systems and EDI platforms.

  • JIT inventory systems
  • Kanban management
  • Quality gate systems
  • VIN serialisation
  • EDI integration

Electronics Manufacturing

Custom software for electronics production including SMT line management, component placement tracking, AOI integration, and counterfeit component detection.

  • SMT line control
  • Component tracking
  • AOI integration
  • Testing systems
  • Counterfeit detection

Packaging & Labelling

Packaging line software including serialisation, aggregation, label verification, vision inspection, and compliance with GS1 standards and regulatory requirements.

  • Serialisation systems
  • Label verification
  • Vision inspection
  • GS1 compliance
  • Aggregation tracking

Modern Technology, Industrial-Grade Reliability

We leverage cutting-edge technologies whilst ensuring your manufacturing software meets the highest standards of reliability, performance, and compliance required in production environments.

HSE & ISO Compliance

Full compliance with HSE regulations, ISO 9001, ISO 14001, and industry-specific standards. Software designed to support your quality and safety management systems.

Industrial-Grade Security

Robust authentication, role-based access control, audit trails, and data encryption to protect intellectual property and maintain production data integrity.

Production System Integration

Seamless integration with existing SCADA, PLC, ERP, and automation systems. Support for OPC UA, Modbus, Industrial Ethernet, and custom protocols.

Cloud & On-Premise Deployment

Flexible deployment options including secure cloud hosting, hybrid solutions, or on-premise installation based on your security and connectivity requirements.

Scalable Architecture

Software built to grow with your operations. From single-line solutions to multi-site enterprise systems supporting thousands of production users.

Technologies We Use

Frontend Development

Vue.jsJavascriptTypeScriptTailwind CSSProgressive Web Apps

Backend Development

PHPLaravelNode.jsPythonRESTful APIsGraphQL

Database & Cloud

MySQLAmazon AuroraPostgreSQLRedisAWSCloudflare

Mobile Development

iOS (Swift)Android (Kotlin)FlutterProgressive Web Apps

Why Manufacturing Businesses Choose Synergi Tech

Partner with a software development company that understands the unique challenges and requirements of manufacturing environments.

Manufacturing Expertise

Deep understanding of production processes, quality systems, and industrial automation. We speak your language and understand your challenges.

Proven Track Record

Successfully delivered software solutions for manufacturers across diverse sectors. Our systems are in production use improving efficiency and quality.

Agile & Flexible

Rapid development cycles with regular demonstrations. We adapt to changing requirements and ensure the software evolves with your operations.

Integration Specialists

Expert at connecting disparate systems including SCADA, ERP, MES, and automation platforms. Seamless data flow across your technology stack.

Training & Support

Comprehensive training for operators and administrators. Ongoing support ensures your team can maximise the value of your software investment.

UK-Based Development

All development work performed by our experienced UK-based team in Lincoln. Direct communication, site visits, and understanding of UK regulations.

Manufacturing Software Development FAQs

Common questions about our manufacturing software development services.

How long does it take to develop custom manufacturing software?

Development timelines vary based on complexity and scope. A simple production tracking system might take 3-4 months, whilst a comprehensive MES solution could require 9-12 months. We use agile development, so you'll see working software within weeks and can provide feedback throughout the process. We'll provide a detailed timeline during the discovery phase based on your specific requirements.

Can you integrate with our existing SCADA and ERP systems?

Yes, absolutely. We specialise in integrating custom software with existing manufacturing systems including SCADA, PLC controllers, ERP platforms, and automation equipment. We support standard industrial protocols like OPC UA, Modbus, Ethernet/IP, and can develop custom integrations for proprietary systems. Our goal is seamless data flow across your entire technology ecosystem.

Will the software work offline if network connectivity is lost?

We can design software with offline capabilities where network reliability is a concern. The system can operate autonomously during connectivity issues, storing data locally and synchronising when the connection is restored. This is particularly important for manufacturing environments where production cannot stop due to network problems. We'll discuss your specific resilience requirements during the design phase.

How do you ensure data security for our manufacturing processes?

We implement multiple layers of security including encrypted data transmission, role-based access control, secure authentication, audit trails, and regular security testing. For sensitive manufacturing processes, we can deploy on-premise solutions or use private cloud environments. All development follows secure coding practices and we provide detailed security documentation. Your intellectual property and production data are protected at all times.

Can the software scale as our manufacturing operations grow?

Yes, scalability is a core design principle. Whether you're adding production lines, expanding to multiple facilities, or increasing user numbers, the software architecture supports growth. We use modular design patterns that allow functionality to be added incrementally. Cloud-based solutions can scale resources automatically, whilst on-premise systems are designed with future expansion in mind.

Do you provide training for our production staff?

Comprehensive training is included with every software deployment. We provide on-site training for operators, supervisors, engineers, and administrators tailored to their specific roles. Training materials include user guides, video tutorials, and quick reference cards. We also offer refresher training sessions and can train new staff as your team grows. Our support team is available to answer questions after go-live.

What happens if we need changes after the software is deployed?

Manufacturing requirements evolve, and we support ongoing development. After initial deployment, we can work on enhancements, new features, or modifications through flexible support agreements. Changes are prioritised and implemented using the same agile methodology. We maintain the codebase and provide regular updates. Our goal is a long-term partnership supporting your continuous improvement initiatives.

Can you help us achieve compliance with ISO 9001 or industry regulations?

Yes, we design software to support compliance requirements including ISO 9001, ISO 14001, HACCP, FDA regulations, and industry-specific standards. The software can automate record-keeping, enforce approval workflows, maintain audit trails, and generate compliance reports. We've worked with auditors and understand what's required for certification. Your quality management system will be strengthened by purpose-built software.

How much does custom manufacturing software development cost?

Costs vary significantly based on complexity, features, integrations, and deployment requirements. A basic production tracking system might start from £15,000-£30,000, whilst comprehensive MES solutions typically range from £50,000-£200,000+. We provide detailed proposals with transparent pricing after understanding your requirements. The investment typically generates ROI through improved efficiency, reduced waste, and better quality control. Contact us for a tailored quote.

What support do you provide after software deployment?

We offer comprehensive post-deployment support including bug fixes, technical assistance, performance monitoring, and software updates. Support packages range from business-hours assistance to 24/7 critical support for continuous production environments. We provide both remote and on-site support when needed. Regular system health checks and proactive monitoring ensure issues are identified and resolved before they impact production.

Ready to Transform Your Manufacturing Operations?

Let's discuss how custom software can improve your production efficiency, quality, and competitiveness. Schedule a consultation with our manufacturing software specialists.

01522 282101